Chair reupholster

For our monthly craft day, my neighbor and I reupholstered two dining room chairs.

Photo description: before picture of a claw foot chair with worn velvet seat cushion

The seat was only laid into the chair frame, so lifting it out was easy, then we removed the staples with flathead screwdrivers and serrated needle nose pliers.

Photo description: underside of the chair pad showing the jute webbing used as support

There were so many staples. The velvet had a set of staples, then there were three layers of thick cotton surrounding cotton filler and each layer had a host of staples.

Photo description: cotton cloth layer with more staples
Photo description: padding made from raw cotton, which condensed and was no longer comfortable to sit on
Photo description: seat frame with jute webbing

When we got down to just the frame, it was obvious that the seat had been reupholstered many times. The jute webbing was in good condition, so we left it in place. To rebuild the seat, we found a 3” dense foam chair cushion, some upholstery quality heavy cotton, and some beautiful red velvet. The cushion was the same depth and width as the chair seat, it just needed some trimming with an electric knife to match the profile. We secured the pad to the frame with the heavy cotton cloth and heavy duty staples.

Photo description: heavy cotton fabric securing the foam pad to the seat frame

Because we used a foam block, we didn’t need as many layers of cotton as was previously installed. The cotton layer did help to do the initial shaping of the pad and make applying the velvet easier.

Photo description: underside of seat frame with velvet secured with staples

We did have to switch to longer staples, particularly in the corners, with the velvet. It was good that I brought along a selection.

Photo description: after picture of the reupholstered seat of a claw foot chair

We were able to refinish both chairs, including shopping for fabric, in about three hours. Chair seat reupholstery is a very doable project with a good heavy staple gun, selection of staples, and a pair of pliers.

Thaumatrope Valentine

My youngest needed Valentine cards for school, but didn’t want store bought. I like toy-type cards, and if I can sneak some science in all the better. This line of pursuit led us to create a Thaumatrope, which is a spinning toy invented in the 1800s with two different pictures on each side of a disc. When the disc is spun, the pictures appear to combine. The original thaumatropes used string to suspend the circle, but a similar action can also be achieved with a stick mounted disc, and rolling a stick between two palms is easier than twisting string. My youngest chose the elements to go on the card, and I drew them up in Adobe Illustrator. Pro tip for getting colors right from screen to print: don’t go by screen color. If you want a bright yellow, go into the color picker and make sure that your CMYK color is all Y, with no cyan or magenta. High contrast images work better for this visual trick as well. I printed the images on card stock, and used my laser cutter to cut the circles (so much more precise than my old electric cutter). I used hot glue to secure the paper stick (I used a 6” stick marketed for cake pops), and keep the front and back together.

Photo description: finished stick-style thaumatropes in the background, glue gun to the left and the front and back of the disc in the foreground

I like that when the disc spins, the bee and sun are smiling at each other. It came out cute. What wasn’t cute was making 35 of them. Phew.

Throwback Thursday: quilling

Here is a trip in the Wayback machine to 1988. My Mom was into quilling and we were decorating eggs. My Dad recently sent me photos of one of the eggs we worked on together.

Photo description: white egg with yellow and orange shades of quilling paper and a double brass ring base
Photo description: back of the same egg with different quilling patterns

This is a 37-year-old paper, glue, and egg project that has lived in a cupboard and been moved around the country a few times. I don’t think the colors faded or pieces fell off. Quilling is great for developing fine motor control and patience. (The egg was blown out before it was decorated.)

Masking tape

Some people who use laser cutters advocate for using masking tape to reduce the smoke stains on the surface of the wood. I tried it as I redesign my dishwasher magnet. I don’t like it.

Photo description: after the laser cut project using blue masking tape, small areas of tape are left behind, and the image didn’t fully burn

With the addition of the tape, the laser settings have to be increased because of the thickness of the tape. After burning a design there are also small bits of tape left behind that need to be picked off, and in the fill areas the obliterated tape leaves a sticky residue. Yuck.

So how to deal with those smoke marks? A little bit of sanding with 400 grit sandpaper works wonders and takes less time than removing sticky tape.

Back to the beginning: Why am I redesigning? I didn’t like how the bit map engrave of the previous design was a little messy and took a long time to engrave, so I redrew the art and made an SVG file, which cut the processing time almost in half. Depending on settings, the previous bit map design took 11 minutes, where the new SVG takes 6.

Chain ply cotton

Since I had more spun cotton single than I needed for my crepe yarn, I tried chain plying it to make a three ply yarn sample. It did not go well. The cotton single was difficult to handle and kept breaking if the strands rubbed together. The resulting yarn is very haphazard with sections that coiled mixed in with the smooth ply.

Photo description: three ply cotton yarn on a wood bobbin

The chain ply and the crepe yarn don’t look that different on casual observation because of the irregularity of the single spin. The variations in width cause more visual texture than the plying techniques. I will have to try this comparison with a different fiber preparation.

Photo description: crepe yarn (left) and chain plied yarn (right) on a PVC niddy noddy