Setting pins

I have learned a new skill! Hurray! I have probably been watching too much Forged in Fire; I had a desire to learn to set a pin in wood, which they don’t actually show how on the screen. Turns out, it is not that difficult. Getting the holes set evenly is another matter!

Drilling holes

First, I drilled holes the size of my brass wire. My drill bit was the exact size, so I had to ream it out some to get the wire through. When drilling, support the back of the piece with scrap wood. By drilling into the scrap wood, you reduce the chance of blowing out the back of the hole (that is experience talking!)

Wire inserted through the holes and trimmed 1/8” inch on each side

I cut my wire flush and to about 1/4” longer than the width, so that when fully inserted, the wire sticks 1/8” out each side. The fit of the wire should be snug; I used a hammer to drive it through.

Flattening out the ends of the wire with a ball peen hammer

I took the work over to the vice, because it has a small anvil area. I used a ball peen hammer to mushroom over the ends of the wire. By hammering a few times, then flipping it over, I was able to flatten out both ends of the wire. I hammered around the edge of the wire (mostly, still practicing), rather than straight in the middle. This pushes the metal outward to round the end and wedge it into the wood.

Sanding the pins smooth with a band sander

To finish, I sanded off the top of the pin so the top was smooth. The resulting brass circle is larger the than the initial hole, and fills the hole completely, so I’m fairly confident it will hold. Fun! Now what else can I pin…